Commonly requested information is highlighted in Bold
Engine: CB-80 (worldwide market designation, Mostly non-Catalyst but a few countries had Catalyst version),
CB-70 (JDM market, All Catalyst)
Bore 76.00mm, (Wear limit 76.03mm)
Compression Ratio 7.8:1
Cast iron block - Height 206mm.
Bore taper limit 0.10mm
Block Deck Surface max distortion 0.10mm
4x Main bearings, 52.000mm - 52.010mm main bearing housing.
Crankshaft Thrust Clearance 0.02 - 0.22mm (limit 0.30mm)
Crankshaft Width between thrust washer contact surfaces 23.130mm - 23.000mm
Crankshaft thrust washer thickness 1.990mm - 1.940mm
Crankshaft Width between crankpins 25.20mm - 25.00mm
Crankshaft maximum runout 0.06mm
Crankshaft Main bearing Journal 47.992mm, wear limit 47.962mm
Main Bearing oil clearance 0.020 - 0.070mm
Crankshaft Conrod journal 42.992mm, limit 42.962mm
Conrod Big end housing 46.000mm - 46.010mm
(vital to check this size and roundness if you have had a big end bearing failure)
Conrod bearing oil clearance 0.024mm - 0.070mm
Conrod centre to centre length 125.00mm
Conrod small end for piston pin 19.00mm
Conrod small end width 22.00mm
Conrod Big end width 24.80mm - 24.85mm
Conrod Thrust clearance 0.15mm - 0.45mm
Conrod Weight 572g
Pistons. Flat top crown, semi forged (high pressure cast) with 1mm deep indents for inlet valves.
Compression height 31.00mm
Piston to Cylinder clearance 0.030 - 0.065mm (limit 0.12mm)
Piston Rings, 1st ring 1.5mm thick x 2.9mm depth, 2nd 1.5mm x 3.15mm, Oil 2.8mm x 2.6mm
Ring gaps, 1st ring 0.35 - 0.45mm (limit 0.70), 2nd 0.28 - 0.40 (limit 0.70), Oil 0.20 - 0.70 (limit 1.1mm)
Side clearance 1st 0.05mm - 0.09mm, 2nd 0.02mm- 0.06mm, Oil 0.01 - 0.03mm
Piston Pin 19.00mm. Oil clearance piston pin to piston 0.03mm maximum
Flywheel weight 6.4kg
Flywheel step height (clutch cover mounting surface to flywheel friction surface) 23mm
Flywheel dimple for Ignition timing , 10 BTDC
Inlet 107.0 length (limit 106.2mm), 30mm diameter. Stem 6.0mm
Exhaust 107.2 length (limit 106.4mm), 26mm diameter, Stem 6.0mm
Valve seat recession. Inlet 4.23mm maximum, Exhaust 5.30mm maximum
Valve face seat angle 45.5 degrees.
Valve head minimum thickness. Inlet 0.7mm, Exhaust 0.8mm
Valve guide to valve stem oil clearance. Inlet 0.025mm - 0.08mm, Exhaust 0.030mm - 0.09mm
Cylinder Head height 119.00mm (useful to check how much a head has been previously skimmed)
Head Surface maximum distortion 0.10mm
Cylinder Head gasket - Composite graphite with steel firing rings 1.25mm thickness
Timing belt 1240mm length, 155 teeth, 19mm width, 8.0mm teeth pitch.
Number of belt teeth between pulley timing marks:
Inlet camshaft pulley to exhaust pulley, 44 teeth
Exhaust pulley to crankshaft pulley , 51 teeth
Crankshaft pulley to inlet camshaft, 60 teeth
Camshaft Journals 28.00mm
Camshaft bearing oil clearance 0.025mm - 0.066mm (Limit 0.16)
Camshaft Thrust clearance, 0.20mm maximum
Camshaft lift Inlet 7.60mm
Camshaft lift Exhaust 7.20mm
Camshaft Lobe height inlet 39.65mm - 39.55mm (limit 39.40mm)
Camshaft lobe height exhaust 39.25mm - 39.15mm (limit 39.00mm)
Camshaft Runout 0.03mm maximum
Valve adjusting shims 25.00mm diameter (some motorbikes also use this size)
Valve lifter 29.985mm - 29.975mm width
Valve lifter oil clearance 0.015mm - 0.046mm (limit 0.070mm)
Valve clearances for COLD engine adjustment setting (example cylinder head rebuild)
Valve clearances, checking when HOT operating temperature, (coolant temp minimum 80c)
Inlet 0.27mm (0.22 - 0.32 acceptable)
Exhaust 0.32mm (0.27 - 0.37 acceptable)
Valve springs 45.9mm height, 21.1mm width. Length when fitted 35.0mm, load 23kg.
Spring constant 2.1/2.72 kgf/mm
Turbocharger IHI RHB51, model VQ10 1987-1989, VQ17 (Coolant cooled 1989-1993)
Compressor wheel 5/5 blades. Inducer 31.5mm, Exducer 51mm
Turbine wheel 9 blades. Inducer 50.4mm, Exducer 35mm
Turbine housing A/R P12
Wastegate actuator starts moving 7-8psi
Boost pressure (solenoid controlled) 10.3 - 10.7 psi (0.71 - 0.73 bar)
Safety overboost cutout 12.7 - 13.1psi (0.87 - 0.9 bar) if exceeded for 0.8 second
Dashboard Boost indicator light on at 4 psi
Fuel injectors - DENSO 195500-1610
295cc measured at GTti 2.55bar fuel pressure. (320cc at industry standard 3 bar)
High Impedance 12.5 - 13.5ohm
Throttle body diameter 35mm (measured behind butterfly)
Clutch friction disc 180mm outer, 125mm inner. Woven Organic.
Made by Daikin-Exedy.
6 hub springs.
Friction disc thickness 3.0mm (flywheel side), 3.2mm (Pressure cover side),
Marcel spring metal thickness 0.55-0.65mm
Clutch disc thickness uncompressed 7.4 - 7.7mm
Disc thickness when fitted (marcel spring fully compressed flat) 6.8 - 7.0mm
Wear limit of friction, 0.3mm above rivets
Friction disc weight, 0.72kg
Clutch Pressure Cover factory fitted made by Daikin-Exedy.
Clamp load as fitted new 310kg.
Raising to peak of approx 380kg at optimum wear point.
Clutch cover weight 2.05kg
Flywheel weight 6.4kg
Spark plug cables, standard type HT cable - 7mm resistive carbon core.
Spark plugs. Twin ground electrodes for longer service life. Factory fit was Denso W20ETRL.
Gap is preset at 0.9 - 1.0mm and can't easily be adjusted.
(CB70 Denso W20ETL same but non resistor)
NGK equivalent BPR6EKN (these have a 0.8mm gap)
Cooler heat range plug Denso W22ETRL, NGK BPR7EKN
Replace 15,000 miles
Modern Iridium type spark plug upgrades...30,000 miles life
NGK - BPR6EIX
NGK - BPR7EIX
Denso IridiumTT - IW20TT (Very long life)
Denso Iridium Power - IW20
Denso Iridium Power -IW22
Conventional electrode type plugs also work perfectly OK and are cheap, but best replace every 6000-8000 miles.
NGK BP6ES, BP7ES (non resistor) or BPR6ES, BPR7ES (resistor)
Use any modern quality latest rated API/ACEA. Fully synthetic or semi synthetic prefered but not essential if changes are regular.
Recommended oil grades 0w 40, 5w 40, 10w 40, 5w 50, 10w 50.
Total Capacity 3.3 litres, Oil change without changing filter 2.7 litres, With filter 3.1 litres.
NEVER ALLOW OIL LEVEL TO DROP DOWN FROM FULL ON DIPSTICK. ALWAYS KEEP IT FULL.
BIG END BEARING FAILURE SEEMS MORE COMMON WHEN OIL LEVEL HAS BEEN ALLOWED TO DROP, EVEN HALFWAY ON DIPSTICK IS RISKY.
Gearbox oil. 75w 85 or 75w 90. GL4 or synthetic GL4/5
Capacity 2.1 - 2.2 litres
Brake fluid. DOT 4, Super DOT 4